Adjusting for Conditions
How to size panel radiators for low water temperatures.
low water temperature
Modern panel radiators are one of my favourite heat emitters. They’re easy to install, emit radiant as well as convective heat, and have high quality powder coat finishes. They’re nice in new construction and very well suited to retrofitting.
The panel in Figure 1 (below) is about two feet high and four feet wide. You can see the two ½-in. PEX-AL-PEX tubes that supply it connected at the middle of the base of the radiator. You can also see the non-electric thermostatic valve that regulates the flow rate and thus the heat output of the panel, making it an independent zone. There’s also a dual ball valve fixture at the base of the radiator that can isolate the panel from the system if ever necessary.
Show me the numbers
As is the case with many heat emitters in North America, the published data for heat output from panel radiators is based on relatively high water temperatures. The most common being an average water temperature of 180F, and an assumed room air temperature of 68F.
This makes the difference between the average water temperature in the radiator and the room air temperature 180-68=112F. This temperature difference, or Delta T (∆T), is a reference condition which will eventually be used as part of the derating procedure for operation at lower water temperatures.
In North America it’s common to find heat output rating tables based on this 112F temperature difference. One example is shown in Figure 2 (below).
The black numbers in Fig. 2 are heat outputs (in Btu/h) based on the dimensions (height, width, and thickness) of the radiator. The typical “thickness” dimension is based on 1, 2 or 3 water plates within the panel. Note the reference conditions in the upper right.
These rating tables are fine for installation where a conventional boiler operating at relatively high water temperatures serves as the heat source. But what happens when panel radiators are installed in lower water temperature systems supplied by heat pumps or other low temperature heat sources? The short answer is that their heat output decreases. But by how much?
To date, there is no North American rating standard that’s specific to panel radiators. This is where we turn to a European standard called EN442. It is widely accepted across Europe where tens of millions of panel radiators are used, and it provides the basis for adjusting heat outputs over a wide range of conditions. It also involves several calculations. The first of which is Formula 1:
Qe = estimated heat output of the panel radiator (Btu/h)
∆Td = temperature difference determined using either Formula 2 or Formula 3 below (F)
Q112 = the output of the panel radiator when the difference between the average water temperature and room air temperature is 112F (Btu/h)
1.3 = an exponent (not a multiplier) (use [yx] key on scientific calculator or your smart phone)
∆Td = effective temperature difference (F)
Tin = inlet water temperature to panel (F)
Tout = outlet water temperature from panel (F)
Tair = room air temperature (F)
ln = natural logarithm function (use [ln] key on scientific calculator or your smart phone)
Here’s an example: In Figure 2 (the chart above), a 2-water plate radiator that’s 24 inches high and 48 inches long has a rated heat output (at ∆T= 112F) of 9,500 Btu/h. Estimate its heat output assuming an inlet water temperature of 160F, an outlet water temperature of 140F, and a room air temperature of 65F.
For now we will use Formula 2 to calculate the value of ∆Td:
The value of Qn for Formula 1 is the radiator’s listed heat output at ∆T= 112, which was 9500 Btu/h.
Now just put the numbers into Formula 1 and grab your (scientific) calculator. You can use a scientific calculator to raise a number to the 1.3 power. Don’t have a scientific calculator? Just turn on your iPhone, press the calculator app, and turn the phone to the “landscape” orientation – instant scientific calculator. Here’s the result.
As the entering water temperature drops closer to the room air temperature, or the flow rate through the panel changes, the EN442 standard introduces a modified way to calculate the difference between the average water temperature in the panel and the room air temperature (e.g., the value of ∆Td used in Formula 1). This is where Formula 3 comes in.
The decision on using Formula 3 rather than Formula 2 is based on yet another formula (sorry, but it’s necessary). We’ll call it Formula 4.
Tout = outlet fluid temperature from panel (F)
Tin = inlet fluid temperature to panel (F)
Tair = room air temperature (F)
This formula looks at how the outlet temperature of the radiator is dropping relative to the inlet temperature. As the flow rate through the panel decreases there would be a wider temperature drop across the panel and thus the value of “u” in Formula 4 will drop.
Here’s the criteria set by the EN442 standard:
If u < 0.7 use Formula 3
If u ≥ 0.7 use Formula 2
Here’s another example. Water enters the panel radiator used in the previous example at 115F, and exits at 92F. The air temperature in the room is 65F. Determine the correct ∆Td to use in Formula 1.
Solution: Start by calculating the value of u:
Since 0.54 < 0.7 the EN442 standard prescribes use of Formula 3 to calculate ∆Td:
You’ll again need scientific calculator (or your iPhone turned horizontally) to get the natural logarithm [ln] of 1.85185 in the above calculation.
No big deal, just enter 1.85185 on the calculator display and press the [ln x] key.
Now that the appropriate value of ∆Td has been determined, the final step is to plug the numbers into Formula 1:
This is roughly about one quarter of the “rated” heat output of the panel. I’ve found 25% to be a good “ballpark” ratio between the published heat output ratings of most panel radiators, based on the ∆Td = 112F rating conditions, and the estimated output when operating the panels in the range of 105-110F average water temperature.
Now that you know how to reduce the heat output of panel radiators operating at lower water temperatures let’s consider a typical sizing calculation where you need to select a specific panel for a specific design load.
Consider a room with a design load of 2,500 Btu/h. The selected panel radiator will be supplied with water at 115F, and operate with a 25F temperature drop. The room temperature will be 70F. Use the above information to select two possible radiators from the table in Figure 2.
Solution: Start with Formula 4:
Since U < 0.7 use Formula 3 to get ∆Td:
Next, set up Formula 1 with all the known information, including the required heat output at the lower water temperature (e.g., 2,500 Btu/h):
This can be solved for the necessary output at the ∆Td=112F
Now it’s just a matter of looking through the table in Figure 2 to find a radiator with a listed output close to this value. A radiator with three water plates, a height of 24 in., and length of 48 in. has an output of 13,664 Btu/h, which is very close to calculated output at ∆Td=112F.
A radiator with three water plates that’s 20 in. high and 64 in. long has a listed output of 15,829 Btu/h – more than enough.
Thanks for hanging in there with me through the math. Think of these formulas like your tools. Used properly they get you to the results you need.
In this case they give you accurate ways to select panel radiators that are compatible with low temperature hydronic heat sources like geothermal or air-to-water heat pumps. That’s a good skill to have as hydronics technology evolves. <>
John Siegenthaler, P.E., is a licensed professional engineer. His latest book is Heating with Renewable Energy (hydronicpros.com for more information).
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May 11, 2022